Our Services

Services Brief:

  • Sugar (Raw/ Plantation white/ Refined) project Engineering and Consultancy
  • Project Identification
  • Standalone sugar Refineries
  • Feasibility studies of new sugar projects, Rehabilitation, Diversification Studies
  • Diagnostic/ rehabilitation survey of old plants
  • Project appraisal to Financial Institutions
  • Sugar Plant Operation & Management
  • Plant erection & commissioning
  • Bid documentation and evaluation & Contract Management
  • Supervision of construction and Installation
  • Environmental studies
  • Technical assistance, operational support
  • Technical monitoring and support
  • Project procurement
  • Energy Conservation & Co-generation
  • Appropriate Technology and Transfer of Technology
  • Intellectual Property Rights
  • Midterm review and final project evaluation
  • Asset Evaluation
  • Training Programmes and preparation of Training Manual
  • Project Financing

 

Factories:

  • Total Project Management & Engineering for Green Field
  • Sugar Plants - Expansion/Modernization/Rehabilitation of existing Sugar Plants
  • Optimization & Balancing of Plant Capacities for Sugar Plants and Co-generation Plants
  • Energy Conservation/Economizing Steam & Fuel requirements for Sugar Plants
  • Machinery design, Industry studies, By-Product utilisation
  • Sugar Refineries (integrated or stand alone)
  • Agriculture Studies and Improvement in Sugar Cane Yields
  • Financial analysis and Viability Evaluation and Bankable Reports for Financial Institutions
  • Carbon Credits

 

Cogeneration:

Several Cogeneration studies and projects have been undertaken by us in a number of sugar mills in India and abroad. We offer following services for cogeneration projects.

  • Preparation of feasibility studies for power generation at different steam pressure and temperature system wiz 67 bar to 110 bar; 425 degree centigrade's temperature to 580 degree centigrade's.
  • Integration of back end cogeneration project in existing sugar mills with simultaneous recommendation for steps to reduce captive consumptions.
  • Evaluation of power systems through back pressure/ incidental and condensing route.

 

Distillery:

Total consultancy services for Cane Juice Molasses based and Multi feed distillery projects with expertise to integrate Sugar Factory with Distillery.

  • Optimum Designs to Reduce Project Costs.
  • Selection of appropriate technology to maximize output.
  • Efficient integration of Sugar factory operations with Distillery plants.
  • Evaluation and Selection of Technologies to treat effluents.

 

Product Development:

A number of equipment and systems have been developed and commercially tested by our team and it includes the following.

  • Low Pressure Extraction System for efficient juice extraction with very low power consumption and maintenance cost. It was developed in association with Mr. Wilhem Liebig and was commercially set up for the first time at Vighanhar Sugars Maharashtra at a capacity of 2500 TCD.
  • Film Type Sulphur Burner for regulation and optimum control of juice clarification following the sulphitation process. It was developed in association with Digital Utilities Pvt. Limited and was commercially installed at Upper Doab sugar Mill at a sulphur burning capacity of 200 Kg/ hr.
  • Decanter Centrifugal for liquid and solid separation in sugar mills was developed in association with Penwalt Ltd. and tested on a semi commercial scale at Valsad Sugars Ltd., Gujarat.
  • Planetary Gear Boxes for Mill Drive, low rpm and high torque, were developed for the first time in association with Walchand nagar Industries Limited and commercially used at Chamundeshwari Sugars, Karnataka at 500 HP.
  • Production of Ethanol from Secondary Sugar Cane Juice/ Filtrate was developed in association with Praj Industries and was set up on a semi commercial scale at Vaidyanath SSK Limited, Maharashtra.
  • Technology for Distillery effluent treatment system to produce zero discharge through Bio-Methanation, effluent concentration, and spray drying was developed in association with SSB Industries, Faridabad and its commercial application for the first time was done at M/S Ugar Sugar Mills Limited, Karnataka for a distillery of 40 KLPD.

 

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